Milling brings a hope to mould treatment

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  • source:MCGUFFIE CNC Machining
1980, mr Helmut Schnurr founded a mould and tool to create a company in Bavarian Bischofswiesen, above all, the enterprise of the medium dimensions that he perhaps thinks of to be able to become to have 60 workers at a draught from this hardly. Be in original, it is to be engaged in typical pattern and tool making above all, and production die and the model that note model. Very fast Helmut Schnurr realises through noting model the model is mixed plastic specialization further production, to developing a business better business can have more opportunities. Began to be centered completely on business of this kind of mould 1981 then. This kind of specializationed act makes the enterprise passes production plastic and open up the way that the company grows another times. Nowadays, in the Helmut Schnurr of Bavarian Bischofswiesen finite liability company already made a precision the mould is made and plastic note professional production company. The sale of about 60% still originates exact pattern, and of the others 40% originate plastic sales revenue. Be in every year write the Bishaofusiweisen that calls rural city (Bischofswiesen) production fixes model model system about 60 sets, to these mould systems, about 40 professional are engaged in exact pattern making, have considerable yield. 12 professional are engaged in plastic a production. The personnel of the others is engaged in designing the job and administration job. In already making 60 good Injection Mold Tooling, about 40 users that deliver to disparate industry domain are used, and 20 of the others leave him to produce plastic part with a future life. Accordingly, in the plastic domain that note model, schnurr company is the buyer of exact pattern not only, and also be to examine new concept, new technology and development spare parts / the associate of systematic program. This can bring very big gain to the user of all moulds. Because, can master a mould to make a technology in the round, the pattern that can produce the part that note model with the pattern that he creates at the same time creates a company, it is amount to is not much after all. Win new user at present, helmut Schnurr company has become 2 component and pattern of much component combination, model of Die Casting of metal of high quality scales and model of suppress of pottery and porcelain and production silicone shapes the expert that component part die for special purpose provides. The supplier that regards whole set as the mould and stem from the matter that assures quality, accordingly, helmut Schnurr leads the treatment that will undertake mould component with be being abstained highestly. What be like treatment of milling, turning, grinding, electric spark and laser beam machining to wait for craft, still have of course measure the job to wait, all undertake in oneself company. What deserve attention particularly is milling treatment, because more user puts forward, they need the system of more and more complex Injection Mold Tooling with compositive function, and this kind of component that note model also becomes bigger and bigger. To satisfy such requirement, of of course must purchase large, the milling machine with expensive efficiency or machining center. In this respect, helmut Schnurr company is having good experience. "Note model to large size to can satisfy our client requirement, can accord with the requirement that machines large and exact pattern, we need large milling machine. " business manager Mr Stefan Schmid says, "We had the test with wide range, and the makes a person very disappointed process that this kind of experiment ever had experienced an again and again. And the decision that made the C1200V that purchases Hermle company all-purpose machining center finally. Basically noted the experiment of the structure of the machine tool and milling at the outset, additional, also leave very good impression in the visit that inquires user of this machine tool at that time. We to us such decision does not regret up to now. On C1200V machining center, we machined the mould component of all sorts of different all specifications integratedly, pass the comprehensive treatment with applied wider range, improved manufacturing efficiency significantly. " C1200V machining center falls in the circumstance of relatively compact structure dimension, offerred working journey to be X=1200mm, the bigger treatment area of Y=900mm and Z=500mm. Below this kind of circumstance, equiped rotate speed is top for 15000 turn / minute electric main shaft and the knife library that have 30 blade holder. Schnurr company is OK the extraordinary ground, work that processes all and different material that can encounter to pledge reasonably. C1200V machining center agrees with panel of treatment mould component, base and the workpiece of board shape or planar shape. Use 5 axes to undertake be machininged integratedly becoming involved invest in when 5 axes linkage or the new machining center that 5 axes machine integratedly, because used the C1200V of Hermle company machining center to have very good experience, invited Hermle (www.

Hermle.

De) company is participated in large surveyor's pole checks recently. Stem from the imbibition of lesson of past deep feeling of grief, because assessed the loss that suffers at that time, and become advisable rise. Accordingly, leader Mr Hermann Luckmaier of branch of preparation of Schnurr company production and his work in the same placing designed the test specimen with a slashing requirement, let many the likelihood participates in the machine tool supplier that bid to undertake be machininged actually to this test specimen, final C40U machining center solved designs treatment job with excellent performance, so Helmut Schnurr company also ordered this machining center. "Alone C40U machining center satisfied our laden to precision and taller workbench requirement, " chief Mr Hermann Luckmaier that produces preparative section such respecting. "This machining center has likely working journey range: X=850 Mm, y=700 Mm and Z=500mm, the NC that matchs stock diameter to be 800 Mm swings circumgyrate workbench, rotate speed most be as high as 18000 to turn / minute electric main shaft and the knife library that have 38 blade holder, should be special agree with the component part that uses comprehensive treatment tool and pattern. We use this machining center to add evening shift to undertake machining with 2, the job can have automatically in treatment, the treatment below the circumstance that i.e. attends to in nobody is large with take time (the handling time that needs 12 ~ 60 hours) mould spare parts. " Stefan Schmid and Hermann Luckmaier the machining center that two gentlemen think company of these two Hermle is produced (C1200V and C40U machining center) another advantage is, the likeness on machine tool structure contains the control system of Hai Dehan company (C1200V=TNC430, c40U=iTNC530) , there is identical demand to operating personnel on certain level, accordingly, two machine tools are OK also by same individual member will undertake operating. On C40U machining center, basically be the combination that uses 2 treatment model core, slide carriage, component part mould, model the mould component of core and medium dimension. Large mould adopts 5 axes technique, although be machined to much face, be in or below the circumstance holding clip of less time, can realize the comprehensive treatment of pair of large moulds, such, can improve manufacturing efficiency not only, and still can assure taller treatment precision. "Use the machining center of two Hermle company, we can reasonable be made with accurate ground or treatment is lesser the component with larger size, " Stefan Schmid respecting. Accordingly, it is for the user not only, and also be for the enterprise oneself use the need that creates large pattern. For example, with will make large part or have many identical model antrum or a variety of differring model the mould of antrum. "We can handle the order with wider range now, and our core advantage already expanded to the production of the large component part that note model from the limits of technology of the model that note model, such, can satisfy come from a car to make with its system form a complete set supply factory client to be mixed to structural function muti_function the requirement of character respect. Offer the amplification of goods limits as us, we are charming still still to existing user, and can win more new clients at the same time. " the manager summary of Schnurr company says: "Such looking, the machining center of two Hermle company to raising us the competition ability of the enterprise made not small contribution. The machining center of two Hermle company to raising us the competition ability of the enterprise made not small contribution.. CNC Milling